Methods was commissioned to develop an enclosure that would support and protect a diverse selection of sensitive electronic components used in the electricity distribution industry.

 

Creating 3D Models:
Utilizing powerful 3D solid modeling software, a 3D model was created that is flexible, making it unnecessary to create a separate 3D solid model assembly for each different product assembly.  One 3D model was created comprising multiple configurations, each configuration representing a unique product assembly, that could be turned on and off at an instant, conveying each of the many different and unique product assemblies.

 

Modular 3D Model Nomenclature:

We identified this 3D model as a form of modular design.  It was prepared for future development without the need to create an entirely new 3D assembly model.  A new configuration was created that utilized many of the components from other configurations which were already correctly included in the assembly model.

 

Meet Performance Requirements:

These designs we created met every specification set by ERLPhase, complying with strict functional requirements and many physical demands including and not limited to life-cycle requirements such as longevity, the ability to be easily and consistently manufactured, serviced with ease, and with a relatively low cost of manufacture.

 

Testing:

Each assembled unit with its electronics installed had to endure drop testing, operational vibration testing, environmental tests, and of course, uninterrupted electronic functionality without any errors.

 

Work as a Team:

It was essential that we worked closely with ERLPhase staff, participating in person-to-person conference calls and internet meetings.  We were able to review the 3D model with several ERLPhase staff simultaneously via internet protocol without any participants having to leave their respective offices.  This saved significant cost by eliminating the duration of travel, fuel and vehicle usage costs.